Industrial Dust
Suppression Solutions
I-CAT South Africa
Reduce dust, save water, and improve haul road safety with I-CAT’s eco-friendly dust control and misting systems for mines and industries.
I-CAT DUST DIVISION
Introduction
I-CAT’s Dust Division provides innovative, environmentally friendly solutions for dust suppression, road stabilization, and wastewater evaporation. Our systems reduce water usage, lower vehicle running costs, and help mining operations meet environmental compliance standards. With our eco-sustainable products, we help control dust on haulage roads, tailing facilities, and crusher plants, ensuring cleaner air and safer work environments.
I-CAT DUST DIVISION
Advanced Roads Management System
Good haul roads in mining lower operating costs, boost productivity, and improve site safety.
I-CAT offers tailor-made dust suppression products and technologies for mining and road construction companies. As an OEM (Original Equipment Manufacturer), I-CAT develops sustainable products, sources raw materials from reputable suppliers, and considers the environmental impact of its solutions.
Why Good Roads Matter in Mining
- Increase in production cycles (faster cycle times). Allow trucks to travel safely at higher average speeds, increasing total tonnage moved per hour.
- Lower fuel and energy consumption. Smooth, well-maintained roads decrease rolling resistance, which cuts diesel and energy consumption for heavy haul trucks.
- Extended equipment life. High-quality surfaces reduce severe stress and vibrations on critical truck components like frames, suspensions, and drivetrains.
- Better tyre and rim longevity. Smooth paths prevent premature tyre wear, punctures, and blowouts, lowering the need for frequent replacements.
- Enhanced safety. Less dust means a healthier working environment for operators and communities.
- Improved dust and water control. Treated surfaces require less frequent watering for dust suppression, saving water and improving visibility for drivers.
- Saving on maintenance. Smooth surfaces cut down severe vehicle vibrations and shocks, lowering stress on the drivetrain, frame, steering components, and suspension systems.
- Reduced carbon footprint. Efficient vehicle operation and lower fuel burn directly reduce total greenhouse gas emissions on site.
- Decreased rolling resistance. Lower rolling resistance means lower fuel costs, faster haul speeds, longer equipment life, and reduced carbon emissions.
Applications
- Permanent haulage roads
- Semi-permanent haulage roads
- Secondary haulage roads
- Material handling plants
- Tailing facilities
- Stockpiles and overburden
Increase Production
Lower Fuel & Energy Consumption
Extend Equipment Life
Better Tyre & Rim Longevity
Enhanced Safety
Improved Dust & Water Control
Saving on Maintenance
Reduce Carbon Footprint
Decreased Rolling Resistance
Protecting our environment starts with the choices – I-CAT International.
I-CAT DUST DIVISION
Our Areas of Expertise
We specialize in dust control for a range of industrial and mining applications:
1
Primary and secondary haulage roads
Tailing facilities dust suppression
2
Stockpile dust management
3
Low-pressure misting systems for in-plant dust control
4
Wastewater evaporation
5
Misting systems
6
Each system is custom designed to match site-specific conditions, ensuring effective reduction of dust fall, fuel usage, and carbon footprint.
I-CAT DUST DIVISION
Our Product Range
RDC20 – Road Dust Control
A proven road dust suppression solution for gravel and mine haul roads, designed to minimize water consumption and extend road maintenance intervals.
GreenBit – Primary Haulage Roads
An eco-sustainable bitumen-based solution for primary haulage roads, offering superior dust control and surface stabilization.
SS60 Anionic Bitumen Emulsion
Used for road construction, tack coating, and slurry seal applications, providing long-lasting base stabilization with cold application convenience.
Perfect Pothole Patch
PERFECT POTHOLE PATCH (P3) is a cold mixed asphalt system with specific properties, which renders it particularly suitable for the filling of potholes and reinstatement of trenches.
TDS2000 – Tailing Dam Solutions
Engineered to suppress harmful dust emissions on tailing facilities and fly-ash dumps, minimizing environmental and health risks.
Misting Systems
Our custom misting and fog cannon systems target fugitive dust at transfer points, crusher plants, and material handling areas. Featuring aqua collision technology, nozzle systems, and Dromader diffuser designs, these systems effectively capture airborne dust particles using minimal water.
BioBase – Haulage Road Dust Palliative
An innovative biology-based soil stabilization product that suppresses dust, improves tyre grip, and enhances road strength, density, and durability — perfect for mine roads, pit roads, and open soil areas.
I-CAT DUST DIVISION
Environmental Benefits
All I-CAT dust solutions are water-soluble, environmentally friendly, and non-toxic. They help reduce:
- Water usage and maintenance costs
- Fuel consumption from dust-related delays
- Erosion, sedimentation, and dust pollution
- Health and environmental risks
I-CAT DUST DIVISION
Why Choose I-CAT
Over 15 years of expertise in dust and environmental management
Tailor-made solutions for each client’s site
Proven dust suppression efficiency in extreme climate conditions
Commitment to eco-sustainability and innovation
Get in Touch
Contact I-CAT today for a site assessment and discover how our dust suppression, misting systems, and road stabilization products can help you achieve safer, cleaner, and more sustainable operations.
